Optimal Climate Control for Confectionery Manufacturers

Moist air contains raw bacteria that can significantly increase the risk of product contamination during production and storage. In contrast, a dry environment helps inhibit bacterial growth. For the confectionery industry, managing moisture is crucial; ingredients like sugar, flour, cocoa powder, starches, powdered milk, fruit powder, and starch syrup are all susceptible to moisture at various stages, including transportation, storage, and production.

Challenges

Moisture can be problematic across numerous production processes, such as sugar coating, baking bread, and wrapping boiled sweets. During certain times of the year, elevated moisture levels pose serious threats to raw materials and finished products. Some production environments require relative humidity levels below 25% to maintain product quality. Ensuring hygiene and consistent climate control without introducing new contaminants is vital.

Solution

Polygon’s Humidity Control Service delivers a precise and adaptable solution tailored for the confectionery industry. Technicians utilise their extensive knowledge and experience to implement custom-designed dehumidification systems for silos, warehouses, production facilities, and transport units.

• State-of-the-art desiccant dehumidifiers are used to deeply dry ambient air, creating optimal manufacturing environments.

• All equipment is sanitised and quality checked before delivery; ducting is brand new to eliminate contamination risks.

• Units are strategically placed for maximum effectiveness and connected to reliable power sources.

• Polygon also offers cooling and heating components, which can be integrated into a full system tailored to the contractor’s specifications.

Result

Polygon’s system delivers a consistent, dependable supply of dry air at the dew-point required for high-quality confectionery production. This solution ensures raw materials and products are protected throughout all production stages. Staff provide continuous consultation and around-the-clock support to help clients maximise system efficiency.

Benefits

• Considerable energy cost savings using environmentally friendly technology

• Enhanced hygiene and reduced contamination risk

• Improved product quality and shelf life

• Consistent production throughout the year, avoiding moisture-related delays

• 15–20% increase in production output

• Shorter drying times for coated products

• Full compliance with Good Manufacturing Practice (GMP) standards

• Enables 24/7 operations

• Flexible rental program, only pay for equipment when needed